tools

All-in-one saw

Dewalt 7770 Powershop Radial Arm Saw

Finally! We're done restoring and calibrating our vintage radial arm saw. A friend found it on the street complete with a rolling cabinet headed for the land fill. I haven't seen, nor heard of a radial arm saw before I pulled up to it on that warm summer night. It's heavy – it's serious and frankly superior to many of it's wood chewing relatives. Behold the Dewalt 7770 Powershop Radial Arm Saw with Lectrostop!

It had a badly ruined shaft with other broken pieces found after disassembly which made a horribly unpleasant grinding noise when powered up so no wonder it was garbage. Determined to have this beast work for us, we brought it to a company that rebuilds any motor and gargantuan electric generators, but they didn't have time for an out dated 2.5HP motor. I haven't heard back from them sooo I guess the $100 'diagnostic fee' is off. A similar but weaker motor on ebay from another model was found. Luckily, we wired it up nicely to give us a fully functional saw with rolling cabinet for $60!

After mounting a 10" Diablo combination blade, it ripped a plank of red oak 'Like a hot knife through butter' just like the packaging promised. We re-made the table out of MDF and added supports to make sure our rip cuts stay straight and true.

It had all these attachments in the cabinet that led us to realize its full potential. After looking through the yellowed pages of a manual we were like: What can't this thing do? You can base a decent wood shop around this one machine! You can fold this thing like a gymnast and get any angle cut. Just look at this insanity!

When cutting wood is boring for you, there's other things that bolt up to the arbor to change it into a grinder, drill, sander, planer and more that's over our heads at the moment. Now that you know that radial arm saws kick total ass, keep your eyes peeled for one. There's no sense in having 4-5 separate machines when one can get the job done with less space, neighbor please.

Tools from Japan

Sorry for the break in blog posts. Woodworking tools just arrived at the post office and we're excited to put them to work! We ordered some fundamental tools to begin crafting our visions out of wood. We ordered them from toolsfromjapan.com and recommend the site to anyone patient and looking for affordable japanese handcrafted tools. Stuart Tierney (the man behind the website) warns that it takes two weeks to process orders and longer to special order certain brands from the makers themselves, but the wait is worth it.

Counter clockwise from the upper left: 270mm cross/rip cut kataba (saw), #280/1500 two sided ceramic stone, three  red oak 'Hyakkumanriki' Oire-nomi ('reform grade' standard chisels: 3mm, 15mm, 30mm), 36mm white oak mallet, 58mm Koyama basic large kanna (plane), Ryuma large wedge lock marking/cutting gauge and a free 'eclipse' style side clamp honing guide.

We selected the cheapest and most humble tools available to start with and we are still impressed with the quality. These are 'reform grade' chisels. Meant for abuse and renovation but respectable quality to satisfy the craftsperson. Without the money to afford a complete set of quality chisels I figured 3mm, 15mm and 30mm chisels cover a basic range of widths to get chiseling. 

A soft steel blade body laminated with a flat piece of high carbon steel means they are not up to the standard of a better Japanese chisel, but they can and will take and hold a good edge for a reasonable time.
— Stuart Tierney

The steel quality is very good and looks beautiful. How could it not be high quality if the discipline of samurai sword smithing runs through the DNA of this blade? It needs adjustment before use out of the box. The wood moves and shifts depending on the environment, so it would need re-adjusting anyway after coming across the Pacific here, to California. We need to select some wood to play with today, and we'll be back with our impressions of the tools in use.